The fibrous quality of paper and the acidic nature of ink results in high corrosion and wear to components in the paper industry. Endurance provides Tungsten carbide coatings in India that enhance the ingredients used in the paper industry.
Our specialized coatings, such as Enduro 411, and Enduro 920 for the Paper industry, improve the endurance quotient of your components from wear and tear issues like corrosion, unwanted build-up and slippage wear.
The first step in reducing wear and increasing endurance is to understand the process of component wear. Understanding the problem helps identify the metal coating that will protect and improve its endurance.
ENDURANCE RECOMMENDATIONS FOR THE PAPER INDUSTRY. | |
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Cause of Wear of Components | Our Recommended Coating |
Adhesive Wear | EnduroMax 410 |
Abrasive Wear | EnduroMax 411F |
Dimension Restoration | EnduroMax 110 |
Corrosion | EnduroMax 525 |
Our HVOF/HVAF coatings deliver numerous benefits starting with enhancing the endurance and wear resistance of critical paper rolls. They ensure the long-life serviceability of your components optimizing their continual use. Our HVAF coatings provide paper roll applications with numerous qualities.
EnduroMax 411 and EnduroMax 438 are our specialized coatings for the Paper industry that improve the endurance of your roll and cylinder components against corrosion, unwanted build-up, slippage and regular wear and tear.
We undertake thermal spraying of tungsten carbide coatings onto new and repaired calender rolls on our shop floor. Calendar rolls reduce thickness, enhance surface properties and polish whatever material is being rolled.
We produce customer-specified coatings for the calendar rolls. We can achieve various types of surface hardness and roughness via varied spray techniques and different materials. We provide spraying, grinding and polishing services on-demand.
The doctor blade of a paper machine must maintain uniform contact and loading across the roll width across its machine lifetime. Hence, it is imperative to choose a durable holder and robust doctor back design for optimum performance.
Tungsten carbide sprayed blades prevent damaging the wear-resistant surface of most ceramic rolls and keep the roll surface clean. Combine a non-wearing doctor blade with a non-wearing ceramic-coated roll for long-lasting product life.
Choose the highest quality of HVOF tungsten carbide coating for the tip of the blade with about 80 to 90% actual carbide making. The environment and the subsequent level of corrosion resistance required will dictate the choice of material.
Dryer cylinders, after dryer cylinders, and after coating stations with coating rings on the cylinder surface are other areas of use for Carbide coated doctor blades.