Laser Cladding Technology Service in India

Component criteria	Cylindrical ..Example Roller/Rod/Shaft.	Component criteria	Rectangular …Example Plate
Diameter of Job		Coating Length
Coating Length		Coating Breadth
Coating Thickness		Coating Thickness
Post Grinding Required	Yes No Ra Finish = (µm)	Post Grinding Required	Yes No Ra Finish = (µm)
Quantity		Quantity
Delivery Expectation		Delivery Expectation
Price / Piece in INR		Price / Piece in INR

Image Credit Courtesy Laserline GmbH

What is laser-Cladding?

Laser Cladding is a process in which a highly concentrated laser beam is used as a heat source to create a pool on the base material onto which a filler material or powder is directly fed into the pool via special nozzles. The powder/filler is being heated by introducing it in the same laser heat source onto the required base material to form a metallurgically bonded layer of coating.

What Is Laser Cladding Technology?

Laser cladding technology is an advanced manufacturing technique used to enhance the surface properties of metals and alloys. It uses high-powered laser light to deposit special effects onto the substrate. This method is primarily used to improve the corrosion resistance, corrosion resistance and overall performance of materials, thereby extending their lifetime

The process begins with uniform drying of the powder coating, followed by fusion application of the substrate. The focused laser beam ensures precise control of the heat output, so that the material forms a metallic bond with the base metal. This results in a durable and high-quality coating that exhibits excellent adhesion and minimal friction between the substrate and the deposited material

How Does Laser Cladding Technology Works

Laser cladding works via coating the substrate with a unique layer using a excessive-powered laser beam. This system entails several steps:

Preparation: The substrate floor is very well cleaned and prepared to make sure excellent adhesion of the coatings.

Application A coating powder selected based at the favored homes is uniformly applied to the substrate floor

Laser pulse: A excessive-strength laser beam is directed at a powdered cloth, swiftly heating it to a melting factor. The intense heat produced through the laser reasons the powder to melt and bond with the substrate.

Delivering robust Laser Cladding Services in India

Laser Cladding Technology is the most precise welding process because of its unique features that accurately restore the original composition of the metals. The process seamlessly creates a bond between the base material and the layer. During the laser cladding process, protective layers for machineries are generated to fight wear and corrosion. The demand and preference for Laser cladding process is growing because of its application in various industrial purposes such as surface enhancement, repair of parts, etc. Endurance Wear Solutions lays a strong foundation that covers all machineries’ coating requirements, subsequently helping companies focus on increasing their business profitability.

EWS strongly believes that resilient and rigid metallic surfaces are a prerequisite for accurate manufacturing processes. Endurance Wear Solutions, with its amazing laser cladding technology, has the expertise in preparing the toughest metallic surfaces that surpass extreme wear and high temperature.

Understanding and meeting client parameters in depth is the base of the coating solutions before proceeding for the process. At EWS, we have developed a robust laser cladding process that ensures the elimination of porosity and achieves the highest resistance to corrosion and oxidation.

Benefits Of Robotic Laser Cladding in India:

The main advantages of the system against arc welding methods are lower heat distortion, reduced dilution (typically <4%), lower porosity (<1%), better surface uniformity and negligible heat affected zone (HAZ). Additionally, subject properties practically eliminate the need for post-processing and its associated time and costs.

With the diode laser cladding technique, cracking and de-lamination that often follows the arc welding is practically eliminated.
Laser cladding uses a metallurgical bond between the base material and the substrate, unlike a thermal spray process where the bond is mechanical.

We shall be uploading REAL Job photos and videos when we start cladding at our premises.

Leveraging years of vast experience to yield the best results

Our expertise is the result of our aim to metallurgically weld the thinnest metals with a single pass of layers with negligible dilution. Laser cladding is a process way more powerful than laser welding process. After the implementation of Endurance laser cladding technology, the smoothness of metal surfaces is improved, and a better finesse in the product is evident.

The laser cladding procedure ensures precision in parts and components, better bonding strength among components, material saving, improved durability with surface finishing, and longevity of machinery.

Whether the provided material is iron, steel, or stainless steel , be assured that the original metal properties will stay the same after the completion of the laser cladding process.

Delivering efficient solutions by incorporating world class laser cladding technology

All the processes at Endurance wear solutions are implemented after studying the requirements discussed by the client’s company and the demands of that industry. Generally, manufacturing new components is expensive. But laser cladding improves the smoothness and completeness of machines.

It is true that components can be generated with the intervention of the laser cladding process. Some of the popular tools are exhaust valves, hydraulic cylinders, heat exchangers, bearing journals, cast iron parts, turbines, rotors, etc. Now, ensure increased smoothness in metal surfaces and 0% porosity in metal with our laser cladding technology.

Considering the current market, where the prices for metals are high, Endurance wear solutions laser cladding technology considers the refurbishment, repair, and even creation of components.

The laser cladding technology is the most effective way to produce and repair metal components to achieve the best microstructure of metal entities.

The need for the application of laser cladding technology is growing in a wide range of industries, such as FMCG, automotive, and medicine, besides the manufacturing industry.

Win an edge in the market with Quality Assured laser cladding services by EWS

The input parameters are thoroughly checked through best-laid in-process and monitoring systems at every step of the laser cladding process. Since the start of the process, all the input parameters are double-checked to ensure smoothness in the entire process.
In-detail check of the inputs, such as base material, powder, and alloys, is done. Laser, temperature and machine settings are also checked to enhance smoothness in the process.
A well-establish process creates a benchmark for repeating the process. A dedicated team that includes welding engineers and Weld inspectors takes care of the quality that is eligible for making the process repeatable.

Certified Welding Inspectors and Engineers prepare a Weld Procedure Specification (WPS) for the client to review and check that all the important parameters are covered. When required, review and qualifications are made reviewed by external audit companies also.
Quality Assurance has been our focus to ensure the highest-quality laser cladding process for clients from every industry.

Business Profitability multifolds on implementation of Laser Cladding Technology.

Here is what you achieve

Sets the benchmark high – A perfectly incorporated laser cladding process sets a benchmark for the upcoming procedures.
Incorporated Flexibility in manufacturing processes -Laser cladding technology works on multiple factors of machineries. For example – high-intensity of cutting and shaping of all types of materials –from steel, iron, aluminium, etc. Repair and refurbishment of components are even examined during the laser cladding process. This accelerates and upgrades the manufacturing process.
Enhanced Coherence – smoothens edges and surfaces with a precision that results in exemplary and clean processes.

Your search for solutions for cutting-edge metal strength and fatigue-resistance machinery ends here with EWS Laser Cladding Technology. Our aim is to help businesses boost their profitability have made us win the trust of countless clients for offering the best laser cladding services in India.